Installing a new compressed air system to optimise operating costs

Compressed air: an energy carrier that needs optimising in numerous sectors

Compressed air is an energy carrier that is frequently used in many sectors, particularly in manufacturing machinery and specific pneumatic tools. Despite its abundant use, it is a complex medium to control with high operating costs. In an unmonitored installation, as much as 90% of the losses in heat generation and distribution can be linked to leaks. Compressed air costs can be contained by regularly analysing energy requirements and through technological monitoring. This applies to all new compressed air systems.

To address the main questions in advance and guide you through the various planning stages of the project, a qualified compressed air professional or supplier will be able to help you. For large-scale, complex installations, it is advisable to seek advice from a consulting engineering office. In all cases, your sector representative (chamber, federation, etc.) can guide you.

Key points to consider before analysing your company’s energy situation

• Do you have a compressed air production system?
• If so, is it possible to optimise it without replacing it?
• What applications require compressed air?
• Are there any special requirements for the provision of compressed air (pressure level, humidity level, etc.)?
• Are the necessary flow rates known?
• Can compressed air be replaced by another medium (power tool, etc.)?