Replacement of a gas or fuel oil oven with an electric oven (baking ovens)
The project consists in replacing an existing oven running on gas or fuel oil with an electric oven using infrared to bake the product.
Installing this technology, which has been available on the market for over 5 years, can save a company up to 80% on the oven’s energy consumption, as well as considerably reduce its carbon footprint because of its transition to a new energy source (from gas/fuel oil to electricity). However, this measure is rather difficult to implement, would entail a medium-to-long term return on investment, and requires a production shutdown during installation.
Waste heat recovery in oven exhaust system (baking ovens)
The project consists in installing a heat exchanger to capture the waste heat from the oven to heat the bakery store and to produce domestic hot water.
Installing this technology, which has been available on the market for more than 5 years, will allow the company to save up to 20% on its electricity consumption as well as reduce its carbon footprint by up to 20%. This measure is rather complex to implement, would entail a medium-to-long term return on investment, and requires a production shutdown during installation.
The project involves replacing hot steam generation with humidification based on ultrasonic low-temperature water mist.
Installing this technological innovation can allow the company to save up to 95% on electricity consumption during the humidification stage, as well as 5% during the cold generation stage. This measure is not easy to implement and would entail a medium-to-long term return on investment. The measure does not require a production shutdown while the technology is being installed.
Reflective coatings can be applied on the plates as well as on the interior walls and burners of existing ovens or on new installations. The coatings are made of high-emissivity ceramic materials which increase the energy efficiency of the oven by absorbing heat and returning it to the product in the form of infrared radiation, thus reducing the heat input via the burner.
By installing this new technology, the company will save up to 20% on gas consumption and also reduce its carbon footprint by around 20%. This measure is easy to implement, has a quick return on investment, and does not require a production shutdown during installation.
Replacement of a traditional oven with a multi-level oven (baking ovens)
The project consists in replacing a conventional oven that does not allow to bake different products simultaneously with a multi-level oven that optimises the capacity of the oven, thus reducing its operating time for the same production.
Installing this technology, which has been available on the market for more than 5 years, will allow the company to save up to 10% on its electricity consumption as well as somewhat reduce its carbon footprint. While the cost of energy alone cannot justify this measure, it allows greater flexibility and potentially an optimisation of baking time and therefore an increase in yield. This measure is not easy to implement and requires a production shutdown during installation.
Replacement of individual refrigeration units with a single unit fitted with a variable speed compressor.
In a butcher shop, the refrigeration cycle ensures the cold rooms are cooled. These refrigeration units, which are subject to operating variations, are often separate and not or very little regulated.
The project consists in replacing small production units supplying cold rooms with a main, centralised cold production unit, controlled with a frequency variation on the refrigeration compressor motor.
By installing this technology, which has been available on the market for more than 5 years, the company may save between 15 and 20% on its energy bills. Although this measure has a fast return on investment, implementing it is complex and requires a temporary production shutdown.
Heat recovery from the condensers of the refrigeration units to preheat domestic hot water (DHW)
A refrigeration cycle works by capturing heat from the evaporator inside the cold rooms, to subsequently discharge it towards the condenser outside the building. This project aims to recover this heat to preheat domestic hot water (DHW) which is a must in all butcher shops. To do this, a heat exchanger is installed between the compressor and the condenser of the refrigeration unit.
This measure could reduce energy consumption and carbon emissions by 10 to 30%, thereby significantly reducing or even eliminating energy demand for domestic hot water (DHW) production. However, its implementation is complex and will require a temporary production shutdown to during the installation.
